Restatement (Third) of Torts and the Proof of a
Reasonable Alternative Design
by Shawn Raiter
I. Introduction
Since 1967, Minnesota courts have relied on Section 402A of the
Restatement (Second) of Torts when considering products liability issues.
McCormack v. Hankscraft Company, 154 N.W.2d 488 (Minn.1967).
However, in May of 1997, the American Law Institute approved the final
draft of the Restatement (Third) of Torts: Products Liability
("Restatement (Third)"). The Restatement (Third) was developed to
replace and expand Section 402A. Since its adoption, the Restatement
(Third) has received little attention from Minnesota appellate courts.
However, because of its significant impact on products liability actions,
defense counsel should urge Minnesota courts to apply the Restatement
(Third).
Perhaps the most significant impact the Restatement (Third) has
on Minnesota law is that it makes proof of a reasonable alternative
product design an element of the plaintiff's prima facie design
defect case. Arguably, although not conclusively, proof of an alternative
product design was not a required element of the plaintiff's case
prior to approval of the Restatement (Third). To date, no Minnesota
appellate court has confirmed Minnesota's adoption of the
alternative design requirement set out in the Restatement (Third).
Because such a requirement provides defense counsel with an additional
basis upon which to seek summary judgment, application of the new
provisions should be urged.
II. Minnesota Products Liability Law: a General
Background
In McCormack, Minnesota adopted a strict liability analysis for
products cases. Owing its origin to both warranty and tort, strict
liability theory represents a merger of tort and contract law. Recognizing
that true strict liability principles do not apply easily to cases
involving defective design and failure to warn, the Restatement (Third) no
longer uses the term "strict liability" like its predecessor, Section 402A
of the Restatement Second. Compare Restatement (Third) ' 1 with
Restatement (Second) of Torts ' 402A (1965). In his concurring
opinion in Bilotta v. Kelley Co., 346 N.W.2d 616, 626 (Minn.1984),
Justice Simonett recognized the lack of need to determine whether the
theory of liability is negligence or strict liability as long as the
plaintiff receives the strongest and broadest theory of recovery in design
and failure to warn cases. Justice Simonett's position has now been
incorporated into the Minnesota Civil Jury Instructions at CIVJIGS 75.20
and 75.25
A. Defective Design
Minnesota products liability decisions generally involve cases divided
into three claimed tort causes of action: manufacturing flaw,
design defect and failure to warn. In order to recover damages under
Minnesota products liability law, a plaintiff must establish: (1) the
defendant’s product was in a defective condition unreasonably dangerous
for its intended use; (2) the defect existed when the product left the
defendant's control; and (3) the defect was the proximate cause of the
injury sustained. Bilotta, 346 N.W.2d at 623, note 3 (citing Lee
v. Crookston Coca-Cola Bottling Co., 188 N.W.2d 426, 432
(Minn.1971)).
According to the Minnesota Supreme Court, "A product is defective if it
fails to perform reasonably, adequately and safely the normal anticipated
or specified use to which the manufacturer intends that it be put, and it
is unreasonably dangerous to the plaintiff." Hudson v. Snyder Body,
Inc., 326 N.W.2d 149, 155 (Minn. 1982). Whether a product is defective
is generally a fact question, but if "reasonable minds cannot differ," it
becomes a question of law. Drager by Gutzman v. Aluminum Indus.,
495 N.W.2d 879, 882 (Minn.Ct.App.1993).
A manufacturer must exercise that degree of care in planning or
designing the product that will avoid any unreasonable risk of harm to
anyone likely to be exposed to danger when the product is used in the
manner for which it was intended or in an unintended yet reasonably
foreseeable manner. Bilotta, 346 N.W.2d at 621 (citing Micallef
v. Miehle Co., 348 N.E.2d 571, 577-78 (N.Y.1976)). Minnesota courts
apply a "reasonable care" balancing test for determining whether the
manufacturer’s choice of design strikes an acceptable balance among with
respect to competing factors. These factors include:
1. The usefulness and desirability of the product;
2. The availability of other and safer products to meet the same
need;
3. The likelihood of injury and its probable seriousness;
4. The obviousness of the danger;
5. Common knowledge and normal public expectation of the danger;
6. The avoidability of injury by care and use of the product (including
the effect of instruction or warnings); and
7. The ability to eliminate the danger without incurring the usefulness
of the product or making unduly expensive.
Krein v. Raudabough, 406 N.W.2d 315, 318 (Minn.Ct.App.1987)
(citing Holm v. Sponco Manufacturing, Inc., 324 N.W.2d 207, 212
(Minn.1982)). The test is an objective standard "which focuses on the
conduct of the manufacturer in evaluating whether its choice of design
struck an acceptable balance among several competing factors."
Bilotta, 346 N.W.2d at 622.
B. Failure to Warn
To state a cause of action against a manufacturer for failure to
provide adequate warnings of dangers inherent in the improper use of its
product, the plaintiff must establish the improper use was reasonably
foreseeable to the manufacturer. Drager, 495 N.W.2d at 884. Even if
an improper use was reasonably foreseeable, a manufacturer has no duty to
warn when the product user is aware of the risk or "when the dangers of a
product are within the professional knowledge of the user." Willmar
Poultry Co. v. Carus Chem. Co., 378 N.W.2d 830, 835
(Minn.Ct.App.1985); Dahlbeck v. Dico Co., 355 N.W.2d 157, 163
(Minn.Ct.App.1984).
The existence of a duty to warn is a question of law. Balder v.
Haley, 399 N.W.2d 77, 81 (Minn.1987). The adequacy of the warning, the
breach of the duty and causation are generally questions of fact for the
jury. Id.
C. Manufacturing Defects
When a manufacturing defect is alleged, Minnesota law applies a strict
liability standard. 4A Minnesota Practice, CIVJIG 75.30 (1999). In
a manufacturing defect case, the defect is proved by focusing on the
condition of the product and not the manufacturer's conduct.
Bilotta, 346 N.W.2d at 621-22. The comments to the Restatement
(Third) make it clear the American Law Institute applies this strict
liability standard to manufacturing flaws. Restatement (Third) ' 2
cmt. a.
III. Reasonable Alternative Design as an Element of the Plaintiff’s
Prima Facie Case.
Perhaps the most controversial aspect of the Restatement (Third) is
found in Section 2(b). This Section states that when bringing a claim for
design defect, the plaintiff cannot make a prima facie case of
liability without showing there was a reasonable alternative design that:
(1) would have prevented the injury; and (2) would have been safer
overall.
According to the definition of design defect under the Restatement
(Third), the existence of a reasonable alternative design becomes the very
essence of a design defect claim:
[A] product is defective in design when the foreseeable risks of harm
posed by the product could have been reduced or avoided by the adoption
of a reasonable alternative design by the seller or other distributor,
or a predecessor in the commercial chain of distribution, and the
omission of the alternative design renders the product not reasonably
safe.
Restatement (Third) 1 2(b) (emphasis added). By definition
then, the plaintiff bears the burden of proving a "reasonable alternative
design" was available to the defendant that would have prevented, or
significantly lessened, the claimed injuries. Id., cmt. c.
Defense counsel should note Section 2(b) sets out a two-part test for
design defect claims. The plaintiff must first show a reasonable
alternative design existed at the time of manufacture. Second, the
plaintiff must prove the actual product design was not reasonably safe.
This two-part test recognizes that the mere existence of a reasonable
alternative design does not necessarily render another design not
reasonably safe. Manufacturers do not owe a duty to produce the absolute
safest product. Instead, they must design a product that is "reasonably
safe." Defense counsel should spend time focusing both the judge and the
jury on both requirements set out in Section 2(b). Counsel should
highlight the fact that a plaintiff's proof of a reasonable alternative
design, while necessary, does not in and of itself establish the design at
issue was not reasonably safe.
Even before adoption of the new Restatement (Third) provisions,
most plaintiffs attempted to provide proof of alternative designs as part
of their case. In doing so, plaintiffs often presented evidence of an
alternative design that would have arguably prevented their
injuries. See, e.g., Kallio v. Ford Motor Co., 407
N.W.2d 92 (Minn.1987). Often, however, the overall safety of the
alternative design was less than the overall safety of the actual design.
Recognizing this problem, the Restatement (Third) explains:
When evaluating the reasonableness of a design alternative, the overall
safety of the product must be considered. It is not sufficient that the
alternative design would have reduced or prevented the harm suffered by
the plaintiff if it would also have introduced into the product other
dangers of equal or greater magnitude.
Restatement (Third) ' 2 cmt. f. Thus, not only must plaintiffs prove
the alternative design would have prevented or minimized their
injury, they must also prove the design would not have posed a greater
risk in causing some other type of injury.
The plaintiffs' bar has touted the proof of a reasonable alternative
design requirement as a "monumental change" to Minnesota law. Michael V.
Ciresi & Gary L. Wilson, A Misstatement of Minnesota Products
Liability Law: Why Minnesota Should Reject the Requirement that a
Plaintiff Prove a Reasonable Alternative Design, 21 Wm. Mitchell
L.Rev., No. 2, 369, 370 (1995). Specifically, the plaintiffs' bar contends
the Restatement (Third) contradicts the Minnesota Supreme Court's
conclusion in Kallio. The plaintiffs' bar argues that Kallio
rejected the proposition that proof of a feasible, practical alternative
design constituted an element of a prima facie case of design
defect. Id. at 371. A closer reading of Kallio, however,
confirms its consistency with Section 2(b) of the Restatement (Third).
In Kallio, the court rejected a jury instruction proposed by the
manufacturer which made proof of a reasonable alternative design an
element of the plaintiff's prima facie case. To the extent
Kallio suggests a plaintiff need not prove a reasonable alternative
design to survive a dispositive motion, defense counsel should argue this
is, at best, dictum, as Kallio concluded sufficient proof of
a reasonable alternative did exist in that particular case. The
court, in fact, rejected an absolute requirement of proof of an
alternative design in all cases because it acknowledged the possibility
the plaintiff could prove the utility of this type of product was so
outweighed by its dangerousness that it should not have been marketed to
the public. Kallio, 407 N.W.2d at 97, n. 8. As such, Kallio
simply recognized that an absolute, "no exception" requirement of proof of
an alternative design would be unworkable.
Kallio may be further reconciled with Section 2(b) of the
Restatement (Third) by reviewing Bilotta. In that case, the
Minnesota Supreme Court recognized conscious design choices made by
manufacturers should be evaluated by realistic standards. In other words,
the jury should balance the risks and benefits of the challenged design as
would the manufacturer when it actually designed the product.
Bilotta, therefore, advances a risk-benefit analysis anchored to a
negligence theory. Coupling Bilotta with Kallio's
recognition that proof of a reasonable alternative design will virtually
always be an element of the plaintiff's claim provides the exact result of
Section 2(b) - no public policy would be advanced by holding a product
manufacturer liable where no reasonable and safer alternative exists.
As support for the above analysis of Kallio, defense counsel
should review the Reporters' comments to the Restatement (Third). The
Reporters indicate a "fair reading of Minnesota law is that for the
majority of design defect cases, proof of a reasonable alternative design
is necessary." Restatement (Third) ' 2, Reporters' Note cmt. c
(emphasis added). In fact, the Reporters cite Kallio as support for
the position that plaintiffs bear the burden of proving a reasonable
alternative design. Restatement (Third) ' 2, Reporters' Note cmt. d. The
Reporters go on to note the only exception to the requirement are
those "rare cases" in which the product is so unreasonably dangerous it
should be removed from the marketplace rather than being redesigned.
Id.
Even members of the plaintiffs' bar agree the Reporters' "clear
suggestion is that, in all but a few cases, Minnesota requires plaintiff
to show a reasonable alternative design as a prima facie element of
its case in the subject of summary judgment for the failure to do so.
Ciresi & Wilson, 21 Wm. Mitchell L.Rev., No. 2 at 386. Despite this
acknowledgment, the plaintiffs' bar has urged rejection of the requirement
of proof of an alternative practical design as being unfair to plaintiff.
Id. Even prior to the adoption of the Restatement (Third), courts
from various jurisdictions squarely rejected the unfairness argument.
See, e.g., Pree v. Brunswick Corp., 983 F.2d. 863
(8th Cir.1993); Allen v. Minn. Star, Inc., 8 F.3d. 1470 (10th
Cir.1993); Elliott v. Brunswick, Corp., 903 F.2d 1505 (11th
Cir.1990); Lavespere v. Niagara Mach. & Tool Works, Inc., 910
F.2d 167 (5th Cir.1990); Owens v. Allis-Chalmers Corp., 326 N.W.2d
372, 378-79 (Mich.1982); Wilson v. Piper Aircraft Corp., 577 P.2d
1332 (Oreg.1978).
Since its adoption in 1997, appellate decisions from several
jurisdictions have recognized the proof of an alternative design
requirement set out in the Restatement (Third). See, e.g.,
Hernandez v. Tokai Corp., 2 S.W.3d 251, 256-57 (Tex.1999);
Gebhardt v. Mentor Corp., 191 F.R.D. 180, 185 n.2 (D.Ariz.1999);
Truchan v. Nissan Motor Corp., 720 A.2d 981, 986 (N.J.Super.1998);
Uniroyal Goodrich Tire Co. v. Martinez, 977 S.W.2d 328, 337
(Tex.1998). However, although they expressly apply the reasonable
alternative design requirement of the Restatement (Third), both
Truchan and Martinez contain other analyses that are
inconsistent with the Restatement (Third) and Minnesota case law.
Truchan, for example, incorrectly extinguishes a proof of causation
requirement where the plaintiff shows the manufacturer failed to protect
against a foreseeable misuse of the product. In a 5 to 4 decision, the
Martinez court applied Texas law to preclude dismissal in favor of
the manufacturer where the manufacturer had provided a warning against the
product misuse that caused the plaintiff's injury. The dissent in
Martinez provides an insightful analysis of the Restatement
(Third)'s design defect definition. Defense counsel should carefully read
both Truchan and Martinez before citing them to a Minnesota
court. If they are cited, the portions of the decisions inconsistent with
Minnesota law should be expressly distanced from the case at hand.
Other cases decided prior to 1997 relied on drafts of the Restatement
(Third) to conclude that proof of a reasonable alternative design is an
element of a prima facie design defect case. Pries v. Honda
Motor Co., 31 F.3d 543, 545 (7th Cir.1994) (applying
Indiana law); Granzka v. Pfeifer, 694 A.2d 295
(N.J.Super.Ct.App.Div.1997). In addition, the Reporters' Note to Section 2
of the Restatement (Third) lists numerous jurisdictions adopting the
alternative design requirement without necessarily adopting the
Restatement (Third). Minnesota defense counsel should use these
cases as support for confirmation from Minnesota courts that proof of a
reasonable alternative design must be proven for a plaintiff to
avoid summary judgment.
As of the time these materials were written, no Minnesota appellate
court had considered whether Section 2(b) of the Restatement (Third)
applies in Minnesota to require a plaintiff to prove a reasonable
alternative design. Because Minnesota courts have historically accepted
most provisions of Section 402A of the Restatement (Second), defense
counsel should consider bringing dispositive motions in cases where the
plaintiff fails to provide evidence of a feasible alternative design.
Unless and until the Minnesota Supreme Court rejects proof of a
reasonable alternative design as an element of a prima facie design
defect case, defense counsel should handle products liability actions
consistent with the Restatement (Third). In doing so, counsel should:
- Carefully scrutinize plaintiff's expert opinion disclosures to
determine whether proof of a reasonable alternative design is
provided;
- Consider dispositive motions seeking dismissal of the action for
failure to provide adequate evidence of this element; and
- Provide appropriate trial submissions including motions for
directed verdict, jury instructions and motions for JNOV
IV. The Alternative Design and Subsequent Remedial
Measures
An important consideration in deciding whether to press the plaintiff
to prove a reasonable alternative design is Rule 407 of the Minnesota
Rules of Evidence. Rule 407, which deals with subsequent remedial
measures, generally precludes the admission of a manufacturers' subsequent
modifications to the product unless the evidence is offered to prove
ownership, control or feasibility of precautionary measures. Rule 407,
should be considered and examined, in the appropriate case, to avoid any
potential conflict between an admission of feasibility being construed as
a concession of the existence of a reasonable alternative design.
In Kallio, one of the issues presented related to the
admissibility of subsequent remedial measures to prove defect in design
defect cases. Kallio discussed the basis for the rule which
recognizes that public policy is served by encouraging manufacturers to
correct design flaws. 407 N.W.2d at 98. The Kallio court believed
manufacturers are more likely to improve product design if the changes in
the product do not constitute an admission that its predecessors were
defective. Recognizing these public policy considerations, the
Kallio court indicated a limiting jury instruction must be given
that the change in design is not a concession of defect. Id.
In a typical case involving a subsequent remedial measure taken by the
defendant, the defendant may admit that other precautionary measures were
feasible at the time the product was manufactured. By doing so, evidence
of the subsequent remedial measures is generally not admissible absent one
of the other exceptions to Rule 407.
In a case in which the defendant manufacturer has changed the design of
its product subsequent to the accident in question, defense counsel should
carefully review Section 2(b) of the Restatement (Third) prior to
admitting feasibility of additional precautionary measures. That Section
reads:
2. Categories of Product
Defect.
A product is defective when, at the time of sale or distribution, it
contains a manufacturing defect, is defective in design, or is defective
because of inadequate instructions or warnings. A
product:
* * *
(b) is defective in design when the foreseeable risks of harm posed by
the product could have been reduced or avoided by the adoption of a
reasonable alternative design by the seller or other distributor, or a
predecessor in the commercial chain of distribution, and the omission of
the alterative design renders the product not reasonably
safe;
Restatement (Third) ' 2(b). As a result, a plaintiff may argue the
definition of "defective in design" is met when the defendant manufacturer
admits the feasibility of other precautionary measures.
In a case in which the defendant has not taken any subsequent remedial
measures, the defendant may press the reasonable alternative design
requirement. If, however, the defendant has made subsequent remedial
measures, care should be taken to avoid an argument that the subsequent
design conclusively establishes a "reasonable alternative design" existed,
thereby rendering the product at issue defective in design. To do so, the
defendant may admit the technological feasibility of the
alternative design or precautionary measure. The defendant should not,
however, admit the alternative design was reasonable or safer at
the time of manufacture. An example of this tactic being successfully used
is provided in Flaminio v. Honda Motor Co., Ltd., 733 F.2d 463
(7th Cir.1984). In that case, the plaintiffs sought to
introduce evidence of a subsequent design change in an effort to prove
feasibility of precautionary measures against a motorcycle's "wobble" at
high speeds. Such evidence was properly excluded, however, because the
manufacturer did not dispute the technological feasibility of the
precautionary measure. Instead, the manufacturer contended using the
precautionary measure against "wobble" actually increased the motorcycle's
tendency to "weave." As a result, feasibility was conceded while the
overall safety trade-off of the alternative design was challenged. Rule
407, therefore, precluded the plaintiff from offering evidence of the
subsequent remedial measures. Id. at 468.
As an example, automobile air bag technology has made the inclusion of
safety air bags feasible for several decades. Only relatively recently,
however, could such technology even arguably be considered reasonable.
High cost, lower reliability and weak consumer demand likely made the air
bag an unreasonable alternative design until only recently. Thus, a
manufacturer could seek Rule 407's protection by admitting feasibility of
the precautionary measure while requiring compliance with Section 2(b) of
the Restatement (Third).
V. Defending the Design Defect Case: What Proof must the Plaintiff
Provide of a Feasible Alternative Design?
When considering whether the plaintiff has produced evidence of a
reasonable alternative design, several important factors must be
considered. First, the plaintiff should be required to prove the proposed
alternative design functions and provides the same utility to the consumer
as the product design in question. In other words, if the proposed
alternative design does not adequately meet the demands of the consumer
and the marketplace, the design proffered by the plaintiff is not a
reasonable alternative. In addition, the plaintiff must be required to
provide evidence the proposed alternative offers at least as much safety
as the design in question. Often, plaintiffs will attempt to create an
alternative design that provides more protection against the injury
suffered by the plaintiff. In doing so, however, the alternative design
actually increases the likelihood of injury caused by other aspects
of the product. Defense counsel should strenuously oppose a
characterization of an alternative design that actually increases the
potential for injury as being a "reasonable alternative design."
If a plaintiff comes forward with an alternative design, defense
counsel should next consider whether the methodology used to develop the
alternative passes evidentiary muster. For example, a plaintiff's expert
will often submit opinions of a proposed alternative design that he/she
has not actually made or tested. By providing such hypothetical opinions,
the foundation and admissibility of plaintiff's expert opinions are
suspect. As discussed below, defense counsel should carefully consider
whether plaintiff's alternative design evidence satisfies Daubert
and/or Frye.
A. Alternative Design
Although the Restatement (Third) does not require a plaintiff to
actually produce a prototype of the reasonable alternative design, the
plaintiff must provide substantial support for the design. Restatement
(Third) ' 2(b). Thus, the plaintiff's expert may not merely provide a
blueprint or drawing of the alternative. Evidence and opinions relating to
marketing, costs, functionality and safety must also be provided. Comment
e to Section 2(b) of the Restatement (Third) lists many of the issues upon
which the plaintiff must offer expert testimony:
- The instructions and warnings that might accompany the reasonable
alternative design;
- How the design will satisfy consumer expectations;
- Cost of producing the alternative design;
- The effect of the design on product function;
- The effect of the design on product longevity;
- The aesthetics of the proposed design; and
- The marketability of the design
Restatement (Third) ' 2(b), cmt. e. In addition and quite importantly,
the plaintiff must also prove the reasonable alternative design would have
eliminated or reduced the harm actually suffered by the plaintiff.
Id.
Not surprisingly, the plaintiffs' bar has criticized the requirement
the plaintiff provide evidence of the above factors. Ciresi & Wilson,
21 Wm. Mitchell L.Rev., No. 2 at 375-376. The plaintiffs claim placing
this burden of proof upon them unfairly requires them to retain design,
marketing, economic and other experts when litigating a products liability
case. Id. at 376. By making this argument, the plaintiffs' bar
apparently wishes to assail a product without providing expert support for
the design defect claims they are asserting.
An interesting dilemma arises if the plaintiff's experts merely
hypothesize about the proposed reasonable alternative design. If the
designs and theories proposed by the plaintiff's experts have not been
actually implemented or tested, a defendant may seek dismissal or
exclusion of the evidence as not sufficiently reliable under Daubert v.
Merrell Dow Pharmaceuticals, 113 S.Ct. 2786, 2795 (1993) and Frye
v. United States, 293 F. 1013 (D.C.App.1923). Minnesota has
consistently applied the Frye standard and has not yet adopted
Daubert. See State v. Klawitter, 518 N.W.2d 577, 578 n.1
(Minn.1994) (recognizing U.S. Supreme Court overruled Frye in
Daubert but "express[ing] no opinion on the continued vitality of
the Frye rule in Minnesota"). Since Daubert, however,
several Minnesota decisions have analyzed expert testimony under both
standards using Daubert as an alternative basis. Barna v.
Commissioner of Public Safety, 508 N.W.2d 220 (Minn.Ct.App.1993)
(citing only Daubert); Wesely v. Alexander, 1996 WL 722084
(Minn.Ct.App.1996); Ross v. Schrantz, 1995 WL 254409
(Minn.Ct.App.1995);
Several decisions provide excellent examples of how defendants have
successfully defended design defect cases by arguing the plaintiff's
reasonable alternative design was hypothetical and therefore not
admissible. For example, in Stanczyk v. Black & Decker, Inc.,
836 F.Supp. 565 (N.D.Ill.1993), the plaintiff's expert admitted he had not
designed a prototype of the miter saw at issue. Applying a Daubert
analysis, the Stanczyk court concluded that the expert's testimony
was inadmissible because he had not completed a "testable" alternative
design. A similar result was reached in Mistich v. Volkswagen of
Germany, Inc., 650 So.2d. 385, 391 (La.Ct.App.1995); but
see Kallio,407 N.W.2d 92 (where the plaintiff's expert
admittedly had not tested his proposed alternative design).
Applying Frye, Minnesota courts have excluded expert testimony
where the testimony is speculative, conjectural and lacking in factual
foundation. For example, in Benson v. Northern Gopher Enterprise,
455 N.W.2d 444, 445-46 (Minn.1990), the court excluded an expert's opinion
on a hypothetical question because the question was based on tests
performed before repairs were done to the system at issue and years before
the alleged damage. In Dunshee v. Douglas, 255 N.W.2d 42, 47-48
(Minn.1977), the court excluded expert testimony where the expert had not
examined or tested the vehicle, guardrail or road surface in question.
Likewise, in Lind v. Slowinski, 450 N.W.2d 353, 358-59
(Minn.Ct.App.1990), expert testimony was not admissible where the expert
did not view the accident site, vehicle or photographs and was unaware of
the exact conditions of the accident.
In those cases where it is appropriate, the following jury instruction
on alternative design has been recommended:
Decide if the alternative design was feasible
In deciding if the suggested alternative design was
feasible at the time the product in was manufactured, consider these
factors:
1. Technologically feasible. Was the suggested
alternative design technologically feasible? The alternative design was
"technologically feasible" if, given the state of technology at the time
the product was manufactured, the alternative design was technologically
available.
2. Safety. Would the suggested alternative design
have been safe? In other words, would the suggested alternative design
have provided:
a. Overall safety as good as or better than the actual
design that (the manufacturer) used, and
b. Better protection against the particular hazard or
risk of injury created by the product?
3. Cost. Would the suggested alternative design
have significantly increased the cost of the product?
4. Performance. Would the suggested alternative
design have affected the performance of the product?
For the suggested alternative design to have been
feasible at the time the product was manufactured, you must find that: (1)
the suggested alternative design was technologically feasible, and (2) any
increases in the cost or changes in the performance of the product would
have been outweighed by the added safety of the suggested alternative
design.
4A Minnesota Practice CIV JIG 75.20, Authorities (1999).
Consider the factors set out in this proposed instruction. If the
plaintiff's expert has not actually built and tested the proposed
alternative, should she/he be allowed to testify under Frye or
Daubert? A strong argument may be advanced in some cases that the
expert's testimony regarding a hypothetical design never built or tested
cannot satisfy the reliability requirements of Frye and
Daubert.
For example, how does the expert actually know the alternative design
is at least as safe as the original product if she/he has never tested the
design? How does the expert know the performance of the product would not
be affected? Obviously, these may not be an issue in cases involving
uncomplicated products. In other cases, however, the comprehensive design
and testing process used by the defendant manufacturer will provide
excellent evidence of what must be done to satisfy the questions raised in
the proposed instruction. In such cases, defense counsel may wish to
attack the expert's opinions by contrasting his/her methodology with that
of the defendant manufacturer. Often, this provides a persuasive argument
the expert's opinions are not reliable and should not be admitted under
Frye or Daubert.
A proponent of a scientific test must establish the test is reliable
and its administration conformed to the procedure necessary to ensure
reliability. Barna, 508 N.W.2d at 221 (citing State v.
Dille, 258 N.W.2d 565, 567 (Minn.1977)). Where plaintiff's experts do
not build a prototype and do not perform any testing, defense counsel may
attack the opinions from several angles. First, the opinions are not the
result of an accepted scientific principle or process where virtually no
process was used. If, for example, the manufacturer proves reasonable
engineers do not form opinions about a product before a prototype has been
designed and tested, the Frye and Daubert tests may support
dismissal of the case. Second, the defendant may assail the opinions by
assailing the reliability of the nonexistent testing. If no actual testing
has been done, defendants should argue cases like Barna and
Dille require exclusion of the opinions.
B. State of the Art
Defendants typically provide evidence rebutting the plaintiffs' design
defect claim by relying on industry standard or "state of the art." The
Restatement (Third) recognizes this tactic and provides that "state of the
art" [H]as been variously defined to mean that the product designed
conforms to industry custom, that it reflects the safest and most advanced
technology developed and in commercial use, or that it reflects technology
at the cutting edge of scientific knowledge. This Section states that a
design is defective if the product could have been made safer by the
adoption of a reasonable alternative design. If such a design could have
been practically adopted at time of sale and if failure to adopt such a
design rendered the product not reasonably safe, the plaintiff establishes
defect under subsection (b). When a defendant demonstrates that its
product design was the safest in use at the time of sale, it may be
difficult for plaintiff to prove that an alternative design could have
been practically adopted. Defendant is thus allowed to introduce evidence
with regard to industry practice that bears on whether an alternative
design was practicable. Industry practice may also be relevant to whether
the omission of an alternative design rendered the product not reasonably
safe. While such evidence of industry practice is admissible, it is not
necessarily dispositive.
Restatement (Third) ' 2 cmt. d.
The Reporters of the Restatement (Third) spend a fair amount of time
analyzing "state of the art" or "industry standard" evidence. Restatement
(Third) ' 2 cmt. c, cmt. d, Illustration 3. Although a manufacturer
generally cannot defeat a design defect claim by showing its product
complies with industry standard, a plaintiff will have a substantial
obstacle to overcome in proving a reasonable alternative design exists
which has not been utilized by any manufacturer in the industry. Industry
standard evidence should also be highlight by defense counsel as an
additional way of defeating a design defect claim under Section 2(b). That
is, counsel should argue all (or most) manufacturers in the industry
consider the design to be reasonably safe because they too have
manufactured products using a similar design. Industry standard evidence
may therefore be used to establish: (1) the lack of a reasonable
alternative design and (2) that the design used was reasonably safe. By
doing so, defense counsel uses industry standard evidence to negate the
plaintiff's Section 2(b) design defect claim.
Although the observance of certain standards or customs is not
conclusive as to whether the manufacturer exercised reasonable care, it is
evidence of what a reasonably prudent manufacturer would do under the same
or similar circumstances. Zimprich v. Stratford Homes, Inc., 453
N.W.2d 557 (Minn.Ct.App.1990). However, a negligent act will not be
excused by the fact it meets industry standards or is customary.
Tiemann v. Ind. School District No. 740, 331 N.W.2d 250, 251
(Minn.1983). Under certain circumstances, the entire industry custom may
be negligent. Gryc v. Dayton Hudson Corp., 297 N.W.2d 727
(Minn.1980).
Defense counsel representing a manufacturer whose product was
representative of other manufacturers in the industry should highlight
this fact. Often, an expert witness currently or formerly employed by a
competitor will provide persuasive industry standard testimony. Not only
will the expert provide opinions about the product at issue, the expert
may provide firsthand testimony about the design, manufacture,
safety, cost and testing considerations used in the industry. If
appropriate, defense counsel may wish to use one expert for only
industry custom testimony and another for opinions specific to the
defendant's
product. In cases in which the plaintiff's expert has not worked in the
industry, the industry custom testimony is often the most persuasive
testimony offered by the defense.
VI. Conclusion
Although its development and adoption created a great deal of
discussion and controversy, the significant changes made by the
Restatement (Third) have yet to be adopted in Minnesota. Because of its
persuasive value and general acceptance in other jurisdictions, the
Restatement (Third) should prove helpful to Minnesota defense counsel in
representing manufacturers, sellers and distributors of products. Among
its strongest points is the alternative reasonable design requirement that
should be vigorously advanced by defense counsel.
9841
1 Exceptions to this Rule can be found at
Comment e to Section 2 for products whose negligible utility is greatly
outweighed by their dangerousness, Section 3 dealing with res
ipsa cases and Section 4 relating to non-compliance with applicable
statutes or regulations.
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